High Speed, Wire Mesh Welding Line for the Production of Mesh in Rolls and Sheets

Works of Coils - Type BIWEL

This line is designed for automatic production of steel wire mesh in sheets/panels, or, rolls.

It can produce any commercial type of mesh for various industry applications and residential, commercial, or, security fencing!

Basic Operation Description

Wire coils are mounted on dedicated pay-offs for Line wire feeding.

Motorized rollers are pulling the line wires, helping them uncoil smoothly! Horizontal straighteners are helping keep the wire nicely separated and easy to control though the dedicated buffer and tension/missing wire control.

Wires are then advanced by the second set of Servo – Motorized rollers, through the vertical straighteners, into the welding machine!

High Speed, Wire Mesh Welding Line for the Production of  Mesh in Rolls and Sheets – Works of Coils.
High Speed, Wire Mesh Welding Line for the Production of  Mesh in Rolls and Sheets – Works of Coils.

The cross wire is off-coiling from the motorized pay-off station. Wire is pulled by the buffer feeding rollers, and goes through the pre-straighteners, buffer, servo-feeding rollers and straighteners.

The needed length of wire is advanced into the welding station, cut at exact length and positioned for welding, by special devices.

Dedicated cutter is severing the ready mesh at the programmed size.

Any type, from simple to fully automatic stacking is available front, or side bundle removal!

For the production of the mesh in rolls, all types of roll devices can be used!

Main Features

  • DIRECT (spot) WELDING system for complete control.
  • Our Cross wire shooting system guarantees flatness of each panel!

Exclusive Features:

  1. Unmatched Geometry Guarantee  Mesh is Welded In Exact Dimensions
  2. World’s exclusive 4th Generation, Cross Wire Shooting/Feeding System for unmatched, Record-Breaking Working Speeds. 100% Higher Productivity!
  3. Specially adjusted Direct/Spot Welding for ultimate control of Welding Quality

 

High Speed, Wire Mesh Welding Line for the Production of  Mesh in Rolls and Sheets – Works of Coils.
High Speed, Wire Mesh Welding Line for the Production of  Mesh in Rolls and Sheets – Works of Coils.

Featured Performance Options:

  • Width Up To 4000mm (2400 Standard)
  • Wire Diameter From 2.7mm – 7.0mm
  • Cross Wire Pitch/Distance – Infinitely Adjustable
  • Line Wire Pitch/Distance From 50mm Typically
  • Cutting and extraction of the ready rolls can be completely automatic
  • Can weld Stainless Steel
  • Easy o adapt to work with both smooth wire(for fencing) and rebar

 

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