ENGINEERED MESH SHEETS PRODUCTION PLANT

SUPERWELD IS STATE-OF-THE-ART, FULLY AUTOMATED-ONE PERSON OPERABLE, HIGH CAPACITY ENGINEERED MESH SHEETS, PRODUCTION PLANT!

ENGINEERED MESH SHEETS PRODUCTION PLANT

SUPERWELD

Superweld produces engineered reinforcing welded steel mesh, for a huge range of commercial, industrial, infrastructure and bulding construction applications.

  1. Engineered structural mesh,
  2. Cut-to-size mesh
  3. Pre-cast elements reinforcement

Basic Operation Description

Superweld operates off-coils, for cross and line wires!

It can use 2 to 6 line wires and 2 to 6 cross wires, of same, or, different diameter!

The drawings/specifications, of each mesh panel, are prepared and entered from the office, or, with the bar code reader by the operator!

Line wires are automatically straightened and each piece is placed on the separating chain conveyor. Conveyor places the wires in the pre-programmed positions on the transportation conveyor and on the feeding carriage trolley.

Trolley is forwarding the wires into the welding unit!

 

ENGINEERED MESH SHEETS PRODUCTION PLANT
ENGINEERED MESH SHEETS PRODUCTION PLANT

Selected Cross wire is pulled by the buffer rollers selector, through the guides and is going through the dedicated pre-straightening system and free length buffer! It is, then, advanced, by the Servo feeding rollers through the main straightener rollers, into the welding unit. Welding unit is automatically engaging the welding electrodes.

Servo advancing trolley is pulling the mesh sheet through the welding process.

Mesh is placed on the rollers stacker table, into the stacking position.

Ready bundle is moved by the motorized rollers and the table is lifting into the starting position.  Each mesh can be separately labeled, and/or, the whole bundle labeled, once ready for loading.

The whole process is completely automatic!

 Main features

  • DIRECT (spot) WELDING system!
  • Our Cross wire shooting system guarantees flatness of each panel

Specifications Options:

  • Welding Area Width from 1500 up to 3700mm
  • Mesh width up to 5200mm
  • Length 800 – 12000 mm typically
  • Wire diameter from 4mm – 12mm
  • Line wire pitch/distance 50 -100mm-typically
  • Cross wire pitch/distance 50mm – infinitely adjustable
  • Cross and/or, Line wires number, from 2 to 6!
  • High speed straightening, for the cross wires
  • Line wires straightening by Rotary Rollers, or, Hyperbolic Rollers

 Materials used:

Any weldable steel, many alloys, including Stainless Steel

ENGINEERED MESH SHEETS PRODUCTION PLANT
ENGINEERED MESH SHEETS PRODUCTION PLANT

Special Superweld Features:

  • Very high welding speeds of up to 150 strokes/min
  • Automatic line wire feeding system, from multiple straighteners!
  • Optionally, line wire feeding systems for pre-cast elements!
  • Fully automated and programmable, even remotely operated.
  • Up/Down cross wire shooting-no overturning needed
  • Tailor-made, upgradable production software
  • Bar code scanner and label printer, available
  • 3 seconds Cross wire interchange
  • Very low production downtime

 

Optionally: any required add-on, or, accessory could be designed and adapted to operate in line, like benders, bundle lifting, conveyors etc.!

ENGINEERED MESH SHEETS PRODUCTION PLANT
ENGINEERED MESH SHEETS PRODUCTION PLANT

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